Superheater Coils Manufacturers in India – Shiraz Group
Shiraz Group, the best superheater steam manufactures suppliers and exporters in India, is offering the top quality of superheater steam that is used for generating superheated steam or dry wet steam. These are most demanding in multiple industrial sectors because superheat steam has a higher temperature and lower density as compared to normal steam and these are ideal for drying, cleaning and curing. We have used new technological updates in our superheater coils, such as the integration of smart controls that will help improve performance in every applied application.
Our multiple types of superheater coils
Being the best superheater coil suppliers and exporters in India, we are offering multiple coils that meet various kinds of requirements from large industrial sectors. Here we have listed down some types, such as:
- Conventional Superheater Coil: These coils are installed on the furnace or exhaust gas for heat transfer, and the hot gases can be passed through the coils, and heat is transferred to the steam and constantly circulates inside. We have used strong-quality materials such as stainless steel and cast iron for efficient transfer of heat and maintaining a higher temperature also.
- Radiant Superheater Coils: These are used where the direct radiant heat can pass through the fire and the combustion zone can directly heat the steam. The new technologies, such as computational fluid dynamics (CFD) modeling, are useful in optimal placement and design and can maximize heat transfer. These are highly used in large industries.
- Hearth Superheater Coils: These are the typically part of furnace setup and placed in the hearth areas for getting direct connection with heat. We have used the new AI integration with these coils so it can give live monitoring of the heating process and be able to predict any kind of issue before it comes. Due to these mechanisms, it helps for increasing the performance.
- Turbine-Inlet Superheater Coils: Our turbine-inlet superheater coils are specially designed for heating the steam at a higher temperature before it goes into the turbine and are specially used in power generation industries. These are inbuilt with supercritical and ultra-supercritical systems that automatically detect the pressure and help for smoother performance.
Technical Specifications
Here we have listed down a technical sheet that gives you a detailed description about our superheater coil:
| Specification | Conventional Superheater Coil | Radiant Superheater Coils | Hearth Superheater Coils | Turbine-Inlet Superheater Coils |
|---|---|---|---|---|
| Max Temperature (°C) | 400 - 550 | 500 - 650 | 600 - 700 | 600 - 760 |
| Pressure Rating (MPa) | 10 - 17 | 15 - 20 | 20 - 25 | 22 - 30 |
| Efficiency Improvement (%) | 2 - 5 | 4 - 7 | 5 - 10 | 6 - 12 |
| Lifespan (Years) | 10 - 15 | 8 - 12 | 10 - 20 | 12 - 15 |
| Materials Used | Inconel, Stainless Steel | Alloy Steel, Nickel Alloys | Refractory Alloys, Tungsten | Superalloys, Ceramics |
| Typical Applications | Coal, biomass, gas power plants | High-efficiency boilers, power plants | High-pressure steam boilers | Ultra-supercritical steam cycles |
| Technological Advancements | Nano-coatings, CFD optimization | AI control, real-time sensor integration | Refractory coatings, wear-resistant alloys | Hydrogen-compatible materials, supercritical pressure systems |
Some unique features and benefits of our superheater coil
As former superheater coil suppliers and exporters in India, we have added multiple features to our coils, and it gives you various kinds of benefits, such as:
- Higher Temperature Capability: These coils can capture higher heat, such as 400°C to 760°C, without failure. Strong materials, such as stainless steel and cast iron, have been added to these coils to improve durability and steam quality. These material qualities can enhance thermal efficiency.
- Heat Transfer Efficiency: We have used nanocoatings in all our materials or superheater coils for use in outdoor conditions and any kind of chemical compounds. These coils are specially designed in computational fluid dynamics (CFD) modelling for better efficiency and can transfer heat quickly without any failure.
- AI and Predictive Maintenance: These coils are installed with the latest technological sensors and new updated software for improving performance. Due to this integration, we can handle the overall process of monitoring, such as temperature, pressure, and vibration sensors, in real-time.
Applications of our Superheater Coils:
One of the former superheater coil suppliers and exporters in India, our all coils are built with new features and applied to multiple applications such as:
- Steam Power Plants: Our superheater coils have a higher efficiency for generating steam to improve turbine efficiency and power output.
- Industrial Boilers: They can increase steam temperature for high-temperature processes and help to improve energy efficiency.
- Marine Boilers: They easily provide high-temperature steam to ship turbines for improved propulsion.
- Nuclear Power Plants: These superheater coils can be generated by nuclear reactors to maximize electricity generation efficiency.
- Chemical Processing: It easily provides precise steam temperatures for specific reactions, aiding in process control.
- Oil refineries: It can easily supply superheated steam for cracking processes in petroleum refining.
- Food Processing: Our superheater coils can control high-temperature steam for sterilization and pasteurization.
- HVAC Systems: It provides high-temperature steam for heating large spaces in industrial buildings.
The former superheater coil manufacturers, suppliers and exporters in India, we as Shiraz Group, are providing the new technological superheater coils that are usually used for generating high-quality steam. This steam is used in large industrial sectors in various kinds of applications and improves performance. We have also added new technological updates to these coils to maintain smooth performance. For more information, contact us today!